How to Build a Wood Chevron Barn Door

Build a good wood Do-it-yourself chevron barn doorway with a herringbone sample. Photo tutorial plus…

Build a good wood Do-it-yourself chevron barn doorway with a herringbone sample. Photo tutorial plus a PDF woodworking program to make it simple to establish your very own barn doorway from reclaimed wood or fresh new lumber. 

See far more Do-it-yourself doorways and barn doorways in our Shut The Front Doorway Do-it-yourself sequence, plus our picks for affordable barn doorway hardware below. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn doorway designs Below

How to Build a Chevron Barn Doorway

by reader Emily Seaton | woodworking program by Amy of Hertoolbelt

Emily designed this beautiful wood chevron barn doorway as section of her boys’ toilet renovation. She shares her tale below, and Amy has place jointly a constructing program so you can establish your very own doorway just like Emily’s!

Get the comprehensive woodworking program Below to establish your very own chevron barn doorway making use of new lumber, or making use of reclaimed hardwood flooring like Emily shows in the photo tutorial below.

The concluded barn doorway actions 39 ½” W x eighty four ½” H x one ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Materials and Instruments

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The chevron barn doorway is designed making use of plywood and luan, with 1x lumber for the design and herringbone specifics. (Emily shows how she made use of reclaimed wood flooring below.)

Building A Wooden Chevron Barn Doorway for a Boys’ Lavatory Renovation

Good day Remodelaholics!  My identify is Emily and I dwell below.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this ninety a little something year aged Kansas Metropolis property significantly less than a year ago with 3 boys (which includes an toddler, a 4 year aged and a five year aged), a seventy pound pet dog and an outrageous perception that we could rehab most all of it on our very own.  What it lacked in modern-day necessities (it had no duct get the job done, gutters, insulation, and so on.) it made up for in charm and house.

When we walked in for the inspection there was drinking water pouring as a result of the entryway, remnants of termites in the eating place and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we beloved the massive corner ton, the structure and the community.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived below prior to me, with her two adult bachelor sons.  From what I can tell as a result of photos and letters the household left guiding, Ga and her boys seem to be like charming people today who adored this aged property and made a lot of great recollections in it.  Nevertheless we now very own the property, there is nevertheless a lot of Ga to be located all over the place (which includes this portrait which my husband keeps hanging on our 2nd ground landing for some cause).

Ga and I share a like for this aged stunning property.  Having said that we section techniques when arrives to the best way to exhibit off its historic magnificence.  Ga favored to cover it up with layers of wallpaper, paint, carpet and velvet (sure we taken out a truckload of dusty velvet drapes).  Now, I am likely place by place in an energy to restore the initial wonders of our for good property while weaving in a few modern-day gems.  Somewhere in between earning school lunches, naptimes and chasing around my just one year aged, I am seeking to obtain the time to turn Georgia’s property into just one that I can simply call my very own.

I am sure that Ga would not approve.

We have no designs to at any time move so I just take complete convenience in earning this property just as we want it.  My husband and I were being forced to establish sets while in faculty to satisfy our Theater scholarships.  Small did I know how fruitful these store lessons would be for us!  We have under no circumstances rehabbed a property prior to, but we dove it head first and haven’t appeared back.  Our most current task involved turning an out-of-date bedroom and hooked up bath into a house for my two oldest boys.  Below is the house prior to (Indeed, that is pink floral wallpaper.  And sure, it is also on the ceiling.  I informed you Ga was all over the place):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And below is the toilet which we took down to the studs, leaving only the ceiling and the initial hexagon mosaic tile ground.

boys' bathroom remodel with original tile

This place needed a lot of items, which includes a new toilet doorway.  I like to obtain interesting items from weblogs, like this just one, or Pinterest, and recreate them.  As they say, there is very little new beneath the sunshine and I am not over thieving any thought that is a great thought.  I located an amazing variation of a barn doorway on The Accent Piece and realized I needed to make it, or just one like.  Below is the doorway I eventually came up with (which Amy produced woodworking designs for below):

DIY chevron wood herringbone barn door for a bathroom

Why select a barn doorway?

I determined on a barn doorway for the reason that in boosting 3 boys beneath the age of seven the overall look of my property normally appears to be far more like a barnyard than a area wherever civilized people today dwell.

There were being also functional factors that made the barn doorway a great in good shape.  The initial doorway swung inward and to the proper which is possibly why the light-weight switch was on the reverse side of the place over the sink alternatively of to the proper of the doorway wherever you would commonly obtain the light-weight switch.  I had visions of my boys stumbling throughout chilly tile in the middle of the evening blindly seeking to obtain the switch over the sink.  We solved this dilemma by transferring the light-weight switch to the proper of the doorway but we had to do away with the inward swinging doorway.  The barn doorway solved the logistical dilemma.

Some people today propose barn doorways are not great for bogs for privacy factors but considering this is in just a bedroom I assumed it would be ok.  Besides, how a lot privacy do 4 and 6 year aged boys really will need in any case?  They seldom close the doorway when they are doing their business enterprise as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Deciding on Wooden for the Chevron Barn Doorway

I had not long ago been to my local Habitat for Humanity Restore and realized they had a massive inventory of assorted hardwood flooring for a $one a foot.  Not really recognizing how a lot wood I needed (I possibly went back three periods for far more) I picked as a result of parts I assumed were being a great blend.  I begun by measuring the outside the house of the doorway frame to the toilet.  In my circumstance, it was 39” large and 83” tall. (The printable woodworking designs are designed to these exact same measurements, but you can modify the dimensions if needed.)

I went to Household Depot and had them lower a sheet of ½’ plywood and a sheet of luan down to 38” large, just one inch small of the doorway frame width to make it possible for for framing the outside the house with trim.  The luan is the back of my doorway and the plywood makes up the middle of the structure.

After you have the supplies, the doorway can be manufactured in a few essential methods. I’ll exhibit the photographs below, and you can get a comprehensive lower listing and assembly diagrams below in the woodworking program.

Time & Price

The development of the chevron barn doorway took about three – two hour sessions.  Hanging the doorway is certainly a team energy but I managed the development myself.

Price breakdown:

  • Hardwood ground- $thirty
  • Trowel handle- gifted
  • 4, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $13
  • 4×8 sheet plywood- $23
  • Doorway hardware – $98
  • Leather handle- $three
  • Tacks for handle- $three

build chevron barn door with herringbone details

How to Build a Do-it-yourself Chevron Barn Doorway

Stage one: Generate the Doorway Foundation

Glue the luan and plywood jointly with wood glue.  The luan side need to be on the ground.  Set significant merchandise on prime all around to compress the luan to the plywood and enable it dry.  I made use of only wood glue for this action.  I realized this would not be plenty of strength for the concluded merchandise but will go back with small nails to safe.

Stage two: Pick out Wooden for Herringbone Barn Doorway Sample

Get started arranging the hardwood ground to obtain the sample you like most.  I think it is valuable to draw out a diagram prior to you start out so you know what it will seem like. I made use of five horizontal slats at the prime of the doorway prior to beginning the break up herringbone barn doorway sample – or simply call it chevron, whichever you like.

The printable woodworking designs have a comprehensive diagram and lower listing, which includes board widths, to make the structure simple. 

I begun laying out and constructing the confront of the doorway from the outside the house in.   I did not have parts extensive plenty of to operate the size of the doorway on the edges, so I place the seam on the left wherever I planned for the handle to go.

diy reclaimed wood herringbone barn door, chevron barn door

 

Stage three: Connect The Wooden Deal with

Get started securing the wood flooring edges with wood glue and one one/4” nails. Get started with the prime and side frames, then the prime horizontal parts. You can add the base confront frame piece now like Emily did, or wait around to put in it soon after the herringbone barn doorway depth (like prompt in the woodworking designs).

I made use of a pneumatic nail gun, which makes this course of action quite quick.  Plus, there is very little like making use of a nail gun to vent the frustrations of the working day.diy chevron barn door, reclaimed wood herringbone barn door detail

 

Stage 4: Slash The Doorway Stile

Slash a 1×2 to operate down the middle.  Wait to safe this piece until eventually all of the diagonals are lower to in good shape.  This presents you wiggle place to squeeze in the last piece of the herringbone barn doorway sample.

Stage five: Slash and Put in Herringbone Barn Doorway Sample

To start out the herringbone diagonals, I begun at the corner with a triangle I lower from a wider piece of flooring.  From there it was a make a difference of marking the size of each lower until eventually I received to the finish.  These are all 45 degree angles and a triangle is quite valuable. The woodworking program includes a comprehensive diagram of lengths and dimensions to make this section even less difficult!

An benefit of functioning with hardwood flooring is that each piece is manufactured with a tongue and groove edge in order for the parts to in good shape into just one an additional.  All you have to do is set it in and gently hammer the parts jointly.  Then safe each piece with the pneumatic gun.build a wood barn door with chevron pattern, diy herringbone barn door detail

 

Stage 6: Add Barn Doorway Frame

Immediately after the front of the doorway is concluded its time to frame the sides.  The thickness of the doorway equaled one ½” (one/4” luan + ½”plywood + three/4” hardwood ground).  This authorized me to use 1x2s strips of wood (which in reality measure at ¾” x one ½”) to frame the doorway.  I lower the 1x2s at a 45 degree angle and hooked up them to the outside the house edge with a pneumatic gun.

 

attach wood herringbone barn door back and frame

Stage 7: Safe Barn Doorway Backing

The back of the doorway is just the sheet of luan.  Hammer small nails around the edge of the luan for additional strength.

Stage eight: Complete

If your precision with a noticed is nearly anything like mine, you may well have gaps in the corners of the trim.  Fill any imperfect corners (in my circumstance all) with wood filler.  When dried, sand until eventually clean.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had intended to stain the doorway but soon after it all came jointly I really beloved the normal seem of the hardwood ground.  I gave it 3 coats of polyurethane making use of a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wooden Barn Doorway Components

I purchased the barn doorway hardware on Ebay.  There are a assortment of options but I went with a essential type. (See far more affordable barn doorway hardware below.)

This doorway is significant but did not exceed the 200lbs weight limit of most barn doorway hardware.  Contemplating how large our doorway is we went with the extensive 6.6 FT possibility opposed to the 6FT.  Specified the thickness of our baseboards, we hung the hardware backwards so the doorway would be farther away from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn doorway handle is an aged trowel my aunt located at an estate sale.  I took it from her figuring I would use it just one working day.  I located the best area in just a month.

diy barn door handle and hardware, chevron herringbone barn door

We needed a compact handle to open up the doorway from the inside of of the toilet.  I decide on a strip of leather that I hooked up with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Whilst browsing for leather at Pastime Lobby I can throughout these leather bookmarks.  The dimensions is best.  I hammered it on with massive nail heads leaving some slack so the handle would be less difficult to get.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door

 

Finished Barn Doorway + Boys’ Lavatory Renovation

Below is the concluded merchandise, with a watch into my boys’ new toilet.  The tiling is also my get the job done.  I credit my husband with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bed room and Lavatory Notes:

  • Bed room colour:  Benjamin Moore’s Hale Navy
  • Lavatory self-importance and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Household Depot’s Snow White Brick 12×12” mosaic tile
  • Flooring Tile: initial to the property
  • Gentle Fixtures: Pottery Barn Outlet, Covington Articulating One Sconce without the need of the shade (we broke just one so determined to go without the need of and use Edison bulbs alternatively).

This doorway is the best ending touch to this mattress and bath remodel.  I know I like it far more than my boys do but I hope they will occur to value it just one working day way too.  While I do not have a blog site, you can abide by me on Instagram.

Additional Do-it-yourself barn doorways:

plus 35 far more Do-it-yourself barn doorways below. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

1st published thirty Mar 2015 // Updated 19 May possibly 2020

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About Amy Baesler